Purpose of Inspection
This procedure provides service technicians with a structured guide to perform a full multi-point inspection. It helps in identifying preventive maintenance needs, safety concerns, and prioritizing service tasks.
Inspection Segments
1. Fluids Check
- Inspect level and condition of engine oil, transmission fluid, coolant, and brake fluid
- Check for signs of contamination, low levels, or leaks
- Top up essential fluids as required
2. Brake System
- Measure front and rear brake pad thickness
- Check calipers, rotors, brake lines, and fluid condition
- Test parking brake engagement and pedal response
3. Tire and Wheel Inspection
- Measure tread depth and check wear patterns
- Inspect sidewalls for bulges, damage, or cracking
- Verify inflation pressure and wheel lug tightness
4. Engine and Electrical Systems
- Assess air filter, belts, hoses, and battery condition
- Run battery and charging system tests
- Scan for fault codes if check engine light is on
5. Steering and Suspension
- Check shocks, struts, tie rods, ball joints, and control arms
- Test for play in steering system and suspension integrity
6. Interior and HVAC
- Test heating, cooling, blower motor, and defrost functions
- Check power windows, locks, and seat belts
- Review dashboard indicator lights
7. Exterior and Undercarriage
- Inspect body for rust, panel alignment, and visible damage
- Check undercarriage for fluid leaks or component wear
- Review lights, wipers, and mirrors
Conclusion and Recommendations
Summarize inspection findings and categorize into OK, Needs Attention, or Critical. Document all necessary repairs and provide maintenance recommendations to the vehicle owner with estimated timelines and severity levels.