An electric lift truck daily operator inspection checklist designed to help operators verify battery condition, safety systems, and operational readiness before each shift. Start your free inspection trial
Electric Lift Truck Inspection
Daily Operator Safety Checklist
Inspection Purpose
Battery Safety
- Checking cables, water levels, and restraints prevents acid spills, electrical fires, and unexpected power loss during operation.
Operational Readiness
- Verifying controls, brakes, and hydraulics ensures the truck can safely handle loads and maneuver in tight warehouse spaces.
Risk Mitigation
- Daily checks of overhead guards, safety warnings, and lights protect the operator and pedestrians from crushing or collision hazards.
1. Engine Off Checks
Perform these visual and structural inspections before turning the key:
Visual & Fluids
Forks & Mast
Battery & Safety
2. Engine On Checks
Test the operation of all systems with the truck powered on:
Drive & Brake
Hydraulic Controls
Indicators & Alarms
Digital Electric Truck Inspections
Fleet Rabbit App Benefits for Warehouses:
- ✓ Monitor battery charging habits and identify opportunity charging issues
- ✓ Prevent acid damage by tracking battery watering schedules
- ✓ Ensure operator accountability with geolocated inspection scans
- ✓ Manage fleet uptime by proactively scheduling repairs based on hour meters
- ✓ Reduce paperwork and easily search past inspection reports for OSHA audits
Frequently Asked Questions
1. Why is checking the battery restraint system critical?
Electric forklift batteries are extremely heavy. If a truck tips over or stops suddenly, an unsecured battery can slide out, crushing the operator or causing severe chemical spills.
2. What should I check on the Battery Discharge Indicator?
Ensure the indicator works and accurately reflects the charge. Operating a lift truck with a critically low battery can damage electrical components and leave the operator stranded with a load.
3. How often do I check hydraulic hoses?
Hydraulic hoses should be visually inspected every day for leaks, cracks, or chafing. A burst hose under pressure can cause the load to drop instantly, creating a fatal hazard.
Standardize Electric Lift Truck Inspections
Ensure every truck in your fleet meets safety standards with repeatable, digital inspection workflows.
