Automated PM Solution

Preventive Maintenance Software to
Extend Fleet Life and Reduce Downtime

Automate PM scheduling based on mileage, hours, and time intervals. Reduce unplanned maintenance by 65% with proactive scheduling and sensor monitoring.

01

Set PM Intervals

Define mileage, hours, or time-based schedules

02

Auto-Generate Work Orders

System creates tasks when thresholds are reached

03

Track & Optimize

Monitor completion rates and reduce downtime

Automate Scheduling

Automated scheduling based on multiple triggers

Schedule preventive maintenance automatically based on mileage, engine hours, or time intervals. The system monitors vehicle usage in real-time and generates work orders when service is due.

  • Mileage-based triggers (every X miles)
  • Hour-based triggers (every X engine hours)
  • Time-based triggers (every X days/months)
  • Combination triggers for comprehensive PMs

PM Triggers

Automated
Oil & Filter ChangeEvery 15,000 miles
Mileage
Hydraulic ServiceEvery 500 engine hours
Hours
Annual DOT InspectionEvery 12 months
Time
Full PM Service15,000 mi or 90 days — whichever first
Combo

Work orders generate automatically the moment a threshold is reached

PM Task Templates

PM tasks with SOPs & checklists

Create equipment-specific maintenance programs with your own standard operating procedures, photos, conditional checklists, and task requirements. No more spreadsheets or email threads.

  • Add custom SOPs and procedures
  • Attach photos and documentation
  • Build conditional checklists
  • Equipment-specific task templates

PM Task Templates

24 Templates
Heavy Truck PM Service Class 8 Trucks · Every 15,000 miles
Active
Oil & filter changeBrake inspectionTire rotation47-point inspection
4.5 hrsEst. Time
$420Est. Cost
28Tasks

Build equipment-specific maintenance programs

PM Program Analytics

Completion tracking & program effectiveness

Monitor preventive maintenance completion rates, track on-time performance, and compare planned versus unplanned maintenance. Get clear insights into your PM program's effectiveness.

  • Real-time completion rate tracking
  • On-time vs overdue analysis
  • Planned vs unplanned maintenance
  • Key PM metrics reporting

PM Program Analytics

This Month
PM Completion Rate94%

This month performance

Completed: 156 PMsTotal Due: 166 PMs
Planned vs Unplanned82:18

Maintenance type ratio

Planned: 82%Unplanned: 18%

↑ 12% Improvement

PM completion rate increased from 82% to 94% over last 6 months. Unplanned maintenance reduced by 35%.

Sensor Monitoring

Real-time sensor monitoring

Access detailed sensor data to proactively identify and address potential maintenance issues. Monitor real-time vehicle locations, odometer readings, fuel levels, and diagnostic codes directly from the dashboard.

  • Real-time odometer tracking
  • Engine hours monitoring
  • Fuel level alerts
  • Diagnostic trouble codes

Live Vehicle Sensor Data

Every 5 Minutes
Fleet #2847 · FreightlinerACTIVE

Updating every 5 minutes

Odometer: 124,245 milesEngine Hours: 3,842 hrs
Fuel Level: 78%NEXT PM: 755 MILES

Sensor Monitoring Features

  • GPS location tracking
  • Battery voltage monitoring
  • Temperature sensors
  • Fault code alerts

PM Schedule Calendar

Drag-and-drop scheduling

Visually manage your PM schedule with intuitive drag-and-drop interface. Automatically assign tasks to the right team, location, or employee. Reschedule in seconds when priorities change.

  • Visual calendar interface
  • One-click rescheduling
  • Auto-assignment rules
  • Team workload balancing

PM Schedule Calendar

Auto-Assigned

This Week

Mon: Oil Changes3 trucks → North Shop
Wed: Inspections5 vehicles → Team A
Fri: Tire Rotations4 trucks → South Shop

Auto-Assignment Rules

Class 8 → Main facilityLight duty → Quick bay Heavy equipment → Specialty teamEmergency → On-call crew

💡 Tip: drag any PM to a new date or technician — changes save automatically and notifications are sent instantly

PM Power Tools

Complete Preventive Maintenance Features

Everything you need to automate PM scheduling and extend fleet life across your entire operation

Automated scheduling

Schedule PMs based on mileage, hours, or time intervals automatically.

Custom PM tasks

Create equipment-specific tasks with SOPs and conditional checklists.

Mileage triggers

Auto-generate work orders when vehicles reach specified mileage.

Hour-based scheduling

Schedule maintenance based on engine hours for equipment.

Time-based intervals

Schedule PMs on calendar dates regardless of usage patterns.

Completion tracking

Monitor PM completion rates and on-time performance metrics.

SOP integration

Attach standard operating procedures to each PM task.

Photo documentation

Add photos and visual guides to PM task templates.

Sensor monitoring

Access real-time vehicle sensor data for proactive maintenance.

Auto-assignment

Automatically assign PM tasks to teams based on rules.

Drag-drop scheduling

Reschedule PMs with intuitive drag-and-drop interface.

Mobile access

Complete PM tasks and update schedules from mobile devices.

Proven Results

Success Stories & Results

Logistics Firm Slashes Downtime 68% with Automated PM

68%

Downtime Reduction

Unplanned maintenance eliminated

96%

PM Completion Rate

Up from 61% compliance

$385K

Annual Savings

From reduced breakdowns

“FleetRabbit AI's automated PM scheduling ended our reactive maintenance cycle. The system monitors every vehicle and generates work orders automatically based on mileage and hours. We went from 61% PM compliance to 96%, and unplanned breakdowns dropped 68%. Our fleet has never been more reliable.”
Robert ThompsonFleet Director, Regional Logistics Partners

PM Completion

Before
61%
After
96%

35% Improvement

Breakdowns Per Year

Before
142
After
45

68% Reduction

230Vehicles
3,600+PMs / Year
18Technicians
720%ROI Year 1
“Setting up mileage-based PMs for our 150-truck fleet took less than a day. The system handles everything automatically now. We've cut emergency repairs by more than half.”
Maria RodriguezMaintenance Manager, Southwest Freight
“The custom PM templates with our SOPs attached ensure every technician follows the same procedure. Quality is consistent and nothing gets missed. Game changer for standardization.”
James MitchellOperations Director, Municipal Services
“Real-time sensor monitoring combined with automated PM scheduling means we catch issues before they become failures. Our uptime went from 87% to 98%.”
David ParkFleet Manager, Construction Equipment Co.

Preventive Maintenance FAQ

Define PM intervals once — every X miles, every X engine hours, every X days or months, or a combination — and the system does the rest. FleetRabbit AI monitors each vehicle's usage in real time, and when a threshold is reached it automatically generates a work order with the right task template, assigns it based on your rules, and notifies the team. No spreadsheets, no manual tracking, no missed services.

Yes — build equipment-specific PM task templates with your own standard operating procedures, photos, conditional checklists, and task requirements. A Class 8 truck template might cover an oil and filter change, brake inspection, tire rotation, and a 47-point inspection with estimated time and cost, while heavy equipment gets its own hour-based program. Every technician follows the same documented procedure, so quality stays consistent.

The PM analytics dashboard shows your completion rate in real time — completed versus total due — along with on-time versus overdue analysis and the planned-versus-unplanned maintenance ratio. Trends over time reveal whether your program is improving; customers typically watch completion climb (for example from 82% to 94% in six months) while unplanned maintenance falls.

Mileage-based PMs trigger when a vehicle travels a set distance (every 15,000 miles, for example) and suit trucks that accumulate road miles. Hour-based PMs trigger on engine hours and fit equipment that idles or works stationary — excavators, generators, loaders. Time-based PMs run on the calendar regardless of usage, ideal for annual inspections and seasonal services. Combination triggers fire on whichever threshold comes first for complete coverage.

Yes. FleetRabbit AI pulls live sensor data — odometer readings, engine hours, fuel levels, GPS location, battery voltage, temperatures, and diagnostic trouble codes — updating as often as every 5 minutes. PM triggers use these real readings instead of manual entries, and fault code alerts surface developing issues so you can address them before they become roadside failures.

The visual calendar shows every scheduled PM by day, team, and location. To reschedule, just drag a PM to a new date or technician — the change saves automatically and notifications go out instantly to everyone affected. It makes balancing shop workload and reacting to priority changes a seconds-long task instead of a phone-call chain.

Yes — set auto-assignment rules once and every generated PM routes itself to the right place: Class 8 trucks to the main facility, light-duty vehicles to the quick service bay, heavy equipment to the specialty team, emergency PMs to the on-call crew. Rules can key off equipment type, location, or task type, and you can always override an assignment with a drag on the calendar.

Most fleets are up and running in under a day. Add your vehicles, set PM intervals per equipment type, and pick or customize task templates — customers have set up mileage-based PMs for 150-truck fleets in a single afternoon. The system starts monitoring immediately and generates its first work orders as soon as any vehicle crosses a threshold. No special hardware is required.

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