International Truck Pre-Trip Inspection Checklist (DOT/eDVIR Compliant)

Complete this comprehensive DOT/eDVIR compliant pre-trip inspection for International trucks to ensure safe operations and regulatory compliance.

DOT/eDVIR Compliance Information

This pre-trip inspection checklist is designed to meet DOT/FMCSA requirements and eDVIR (Electronic Driver Vehicle Inspection Report) compliance for International trucks. Perform this inspection before every trip to ensure optimal safety, performance, and regulatory compliance. This inspection satisfies 49 CFR 396.13 requirements for systematic inspection, repair, and maintenance.

International Truck Pre-Trip Inspection Procedures

Follow these structured DOT-compliant pre-trip inspection procedures for your International truck.

Engine Compartment Inspection

Check engine oil level using dipstick - must be between min/max marks
Inspect coolant level in expansion tank and radiator
Verify power steering fluid level and condition
Check windshield washer fluid level
Inspect air compressor belt tension and condition
Look for fluid leaks on engine, transmission, and hydraulic systems
Check battery terminals and secure mounting
Inspect air intake system and air filter housing

Air Brake System Pre-Trip Check

Check air pressure gauge - should build to 120-140 PSI
Test low air pressure warning system (below 60 PSI)
Verify parking brake application and release
Test service brake pedal feel and travel
Listen for air leaks at all connections and chambers
Check brake adjustment indicators on all axles
Test trailer brake hand valve (if equipped)
Verify ABS warning lights function properly

Lighting and Electrical Systems

Test headlights (high and low beam operation)
Check turn signals front and rear (amber lights)
Verify hazard light system functionality
Test brake lights and stop lamp operation
Check running lights and clearance lights
Inspect marker lights and reflectors
Test backup lights and reverse alarm
Verify dashboard warning lights and gauges

Steering and Suspension System

Check steering wheel free play (maximum 2 inches)
Inspect power steering for leaks and proper fluid level
Verify steering linkage and tie rod connections
Check front suspension springs and shock absorbers
Inspect steering gear box mounting and condition
Test horn operation (air and electric)
Check steering wheel alignment and secure mounting

International Truck Component Inspection Checklist

Inspect these critical International truck components for DOT compliance and safe operation.

Tires and Wheels Inspection

Check tire tread depth - minimum 4/32" front, 2/32" rear
Inspect for tire damage, cuts, or embedded objects
Verify proper tire inflation (check when cold)
Check wheel rim condition and lug nut torque
Look for uneven wear patterns indicating alignment issues
Verify matching tire sizes on each axle
Inspect valve stems and caps
Check for oil or grease contamination on tires

Cab and Driver Controls

Check seat adjustment and seatbelt operation
Inspect mirrors for proper adjustment and cleanliness
Test windshield wipers and washer system
Verify all dashboard gauges and warning lights
Check parking brake operation and release
Test clutch pedal free play (manual transmission)
Inspect cab steps and handholds
Verify fire extinguisher presence and charge

Frame and Body Structure

Inspect frame rails for cracks or damage
Check body panel security and condition
Verify fuel tank mounting and cap security
Inspect exhaust system mounting and integrity
Check mud flaps and splash guards
Verify license plates and registration displays
Inspect DOT number and company identification
Check for loose or missing bolts/fasteners

Fifth Wheel and Coupling

Inspect fifth wheel plate for cracks or damage
Check fifth wheel locking mechanism operation
Verify proper lubrication of fifth wheel surface
Test air line connections to trailer
Check electrical connections (7-way plug)
Inspect kingpin and coupling area
Verify proper trailer height for coupling
Check release handle security and accessibility

Exhaust and Emission Systems

Inspect exhaust pipe routing and mounting
Check for exhaust leaks at joints and connections
Verify muffler condition and secure mounting
Inspect diesel particulate filter (DPF) if equipped
Check selective catalytic reduction (SCR) system
Verify DEF (diesel exhaust fluid) level
Look for excessive smoke during engine operation
Check exhaust stack or pipe clearances

Fuel System and Tank

Check fuel level in all tanks
Inspect fuel tank mounting straps and hardware
Verify fuel cap security and gasket condition
Look for fuel leaks around tank and lines
Check fuel crossover valve operation
Inspect fuel tank steps and brackets
Verify fuel filter/water separator condition
Check fuel gauge accuracy against visual inspection

Drive Axle and Differential

Check differential oil level and condition
Inspect drive axle housing for cracks or damage
Verify proper lubrication at all grease fittings
Check for oil leaks at axle seals
Inspect universal joints and drive shaft
Verify proper drive shaft alignment
Check inter-axle differential lock operation
Inspect axle mounting and spring connections

Required Documentation Check

Verify commercial driver's license (CDL) validity
Check medical examiner's certificate (DOT physical)
Confirm vehicle registration and insurance cards
Verify IFTA decals and permits if required
Check hours of service logbook compliance
Confirm hazmat endorsement if carrying hazardous materials
Verify driver qualification file completion
Check previous DVIR completion and repairs

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