Electric Counterbalance Forklift Pre-Shift Inspection Checklist

Purpose of the Checklist

This checklist aims to facilitate thorough examinations of electric counterbalance forklifts before each shift to enhance safety, reliability, and efficiency.

Benefits of Using the Checklist

• Enhanced Safety: Ensures all safety features are operational to protect personnel.
• Operational Reliability: Prevents major failures through routine checks.
• Compliance with Standards: Adheres to safety and maintenance regulations.
• Cost Efficiency: Reduces the potential for costly repairs and downtime.

Electric Counterbalance Forklift Pre-Shift Inspection Checklist

1. General Condition and Cleanliness

• Inspect the forklift for any visible damage to the body and mast.
• Ensure the forklift is clean and free from any debris.

2. Fork and Attachment Inspection

• Check forks for cracks, bends, or wear.
• Ensure all attachments are secured and functional.

3. Battery and Charging System

• Verify the battery charge level is sufficient for the shift.
• Inspect the battery for corrosion, leaks, or damaged cables.
• Check the charging system and connectors for functionality.

4. Tires and Wheels

• Examine tires for wear, damage, and proper inflation.
• Inspect wheels and ensure all nuts are secure.

5. Controls and Instruments

• Test all operational controls such as steering, brakes, and lifting mechanisms.
• Verify all gauges, warning lights, and the horn are operational.

6. Safety Features

• Check the seatbelt for wear and functionality.
• Inspect the overhead guard for stability and damage.
• Ensure all emergency stops and other safety devices are operational.

7. Fluid Levels

• Check levels of hydraulic fluid, coolant, and other fluids.
• Look for signs of leaks or spills.

8. Structural Integrity

• Inspect the mast and overhead guard for structural soundness.
• Examine chains, hoses, and other mechanical parts for wear and proper tension.

Conclusion

Completing this pre-shift inspection ensures that the forklift is safe to operate and maintains high levels of functionality and longevity, supporting a productive work environment.