Welcome to your guide for conducting thorough and effective inspections of telehandlers. Regular inspection ensures that all components are in optimal condition, which is crucial for maintaining safety standards and operational efficiency in your workplace. This checklist will assist you in examining the critical components of your telehandler to guarantee a safe working environment and to prolong the lifespan of your machinery.
General Safety Checks
- Operator's Manual - Ensure it is present within the vehicle and easily accessible.
- Safety Decals and Plates - Check for clear visibility and legibility.
- Fire Extinguisher - Verify it is present, charged, and within easy reach.
Structural Integrity Assessments
- Frame - Inspect for any signs of cracks, bends, or damage.
- Canopy/Cab - Check for any structural damage or weaknesses.
- Windows - Ensure there are no cracks and that visibility is clear.
Controls and Instrumentation
- Control Mechanism - Test all controls for smooth operation.
- Gauges and Indicators - Confirm all are operational and displaying correct information.
- Warning Devices - Test all horns and warning lights for functionality.
Engine and Transmission System
- Engine Compartment - Look for any signs of leaks, corrosion, or damage.
- Fuel System - Inspect for leaks and ensure the fuel level is adequate.
- Transmission - Check for smooth operation and listen for any unusual noises.
Hydraulic System Inspection
- Hydraulic Hoses - Check for any signs of leaks, cracks, or wear.
- Hydraulic Cylinders - Inspect for leaks or any form of damage.
- Hydraulic Fluid Levels - Check levels and refill if necessary.
Tires and Wheels Examination
- Tires - Inspect for proper tread depth and any signs of wear or damage.
- Wheels - Check for any cracks and ensure all bolts are tightened.
Forks and Attachment Points
- Forks - Inspect for any bending, cracks, or excessive wear.
- Attachment Points - Ensure all are secure and fully functional.
- Load Backrest - Check for stability and correct positioning.
Electrical System Checks
- Batteries - Inspect for any signs of corrosion and ensure all connections are secure.
- Wiring - Check for any exposed or damaged wires.
- Lights - Ensure all headlights, brake lights, and indicators are functional.
Brake System Verification
- Service Brakes - Test for responsiveness and ensure they are balanced.
- Parking Brake - Verify that it engages securely and holds the telehandler firmly.
Steering System Evaluation
- Steering Operation - Test for responsiveness and ensure there is no excessive play.
- Linkages - Inspect for wear and apply lubrication if necessary.
Additional Checks
- Seat and Seat Belt - Inspect for any wear and test the seat belt for functionality.
- Mirrors - Ensure all are correctly adjusted and free from damage.
- Cleanliness - The vehicle should be clean and free from oil or debris accumulation.
Inspection Schedule
- Daily: Conduct quick checks focusing on general safety and visible signs of damage.
- Weekly: Perform thorough checks on the engine, hydraulic, and electrical systems.
- Monthly: Complete detailed inspections including structural integrity and attachment points.
- Annually: Have a certified technician conduct a comprehensive review and certification.
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March 10, 2025By Fleet Rabbit
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